Chili Sauce Processing Production Line
【Category】:
Production Line Series
【Customizable】: Customized as requested
【Customizable】: Customized as requested
Keywords:
Chili Sauce Processing Production Line
- 产品详情
-
Chili Sauce Processing Production Line Process:
Elevator Conveying
Working principle:
The motor-driven belt/chain plate rotates at high speed, using friction to convey the washed chili peppers from the bottom upward. A discharge port is installed at the top to precisely feed the peppers into the next processing step.
Performance features:
1. Height adjustment available (2–5 m), suitable for accommodating height differences between various devices;
2. Runs smoothly with no material spillage;
3. Compact structure with a small footprint;
Bubble Spray Cleaning Machine
Working principle:
The high-pressure bubble generator inside the water tank produces a large number of bubbles. As these bubbles rise, they cause the chili peppers to tumble and rotate. At the same time, the spray nozzles deliver a high-pressure water stream. Together, these two actions effectively remove dirt, insect eggs, and impurities from the surface of the chili peppers. The wastewater generated after cleaning is filtered through a mesh screen and then recycled for further use.
Performance features:
1. Thoroughly clean without damaging the pepper’s skin;
2. Recycle water to conserve water and energy;
3. The mesh belt conveyor speed is adjustable, making it suitable for different production capacity requirements.
4. Made of food-grade 304 stainless steel with no sanitary dead spots;
Linear Vibrating Screen
Working principle:
1. The vibration motor drives materials to jump and move forward linearly on the screen.
2. Dual motors run in reverse synchronously to form a stable linear vibration trajectory.
3. Materials are classified by size through multi-layer screens and discharged separately.
Performance features:
1. Compact structure, easy to assemble and operate by a single person.
2. Large screening area and high processing efficiency.
3. Quick screen replacement (3–5 minutes) and compatible with various screen types.
Room-temperature Air Dryer
Working principle:
After sterilization, the material enters a drying channel where multiple sets of fans blow high-pressure air at room temperature, sweeping around the material at a 360° angle to quickly remove any residual moisture from its surface.
Performance features:
1. Dries quickly without damaging the material;
2. Large air volume and adjustable air pressure, suitable for different bottle types;
3. Channel-style design seamlessly integrated with the production line.
Belt Conveyor
Working principle:
The motor-driven roller rotates the belt in a continuous loop, conveying the material to the next process. The direction and height of the conveyor can be adjusted according to the workshop layout.
Performance features:
1. Runs smoothly with no material spillage;
2. The conveying speed is adjustable to accommodate different production capacities;
3. Simple structure and low maintenance costs;
Vibration Feeder
Working principle:
1. The linear vibrating feeder uses vibration motors as the excitation source, throwing materials forward in a straight line. Materials enter uniformly, pass through multi-layer screens, and are graded by size before discharging from separate outlets.
2. Dual vibration motors run synchronously in reverse. Excitation forces cancel horizontally but combine vertically, forming linear motion.
3. Motor axes are inclined relative to the screen. Under excitation force and gravity, materials jump forward to complete screening and grading.Performance features:
1. Compact structure, easy assembly, simple operation.
2. Large screening area, high processing efficiency.
3. Unique screen design enables quick replacement (3-5 minutes), supporting nylon, polyester, PP and other screens.
Chili Chopping Machine
Working principle:
The motor-driven blade assembly rotates at high speed (1,500 to 2,500 rpm). Peppers fed into the inlet are pushed by a screw feeder into the blade assembly area, where they are chopped by the rapidly rotating blades. The chopped pepper pieces are then discharged through the outlet.
Performance features:
1. The cutting particle size is adjustable (3–10 mm), meeting the texture requirements of different chili sauces;
2. Shipping and cutting are synchronized, resulting in high efficiency;
3. The blade assembly is detachable for easy cleaning and maintenance;
Circular Vibrating Screen
Working principle:
The motor drives the eccentric block to rotate, generating a vibrating force that causes the screening body to perform circular vibration. The crushed chili peppers undergo a bouncing motion on the screen mesh; particles meeting the required particle size criteria fall through the mesh openings, while oversized particles are discharged from the outlet at the top of the screen.
Performance features:
1. High screening accuracy and good particle size uniformity;
2. The screen mesh is replaceable (8–40 mesh available), catering to different needs;
3. Sealed design, no dust flying around;
Double-layer Mixing Truck
Working principle:
Made of full 304 stainless steel. Stirring speed is frequency-adjustable with forward/reverse rotation, effectively preventing oil separation. Equipped with electric heating and water circulation cooling systems. Can be selected according to product process requirements.
Performance features:
1. Main shaft and bracket made of 304 stainless steel, with shaft sleeves for easy disassembly and maintenance.
2. Brand copper-winding motor for stable, long-lasting continuous operation.
3. Multiple stirring modes ensure uniform mixing and anti-oil-separation. Inclined discharge with no residue, enabling fast process switching.
Fermentation Tank
Working principle:
The sauce is fed into the sealed tank, and constant-temperature water (25–35℃) is circulated through the jacket to maintain the fermentation temperature. A low-speed agitator inside the tank stirs periodically to ensure uniform fermentation. The tank is equipped with a breather valve that vents gases produced during fermentation, thereby maintaining a slightly positive pressure environment within the tank.
Performance features:
1. Temperature-controlled fermentation enhances the flavor and richness of the sauce.
2. Sealed design to prevent contamination by extraneous bacteria;
3. PLC control, allowing setting of parameters such as fermentation time and temperature;
Planetary Mixing Wok
Working principle:
1. Multiple heating modes: gas, steam, electromagnetic, electric.
2. Planetary stirring: revolution + rotation, full mixing without dead zones.
3. Non-integer gear ratio ensures even heating, no scorching.
4. Automatic tilting discharge for easy operation.
5. Hydraulic lifting for convenient cleaning and maintenance.Performance features:
Hemispherical stainless steel wok body, various heating modes available.
Planetary stirrer with non-integer gear ratio ensures full contact and no dead zones.
Variable frequency control for stable operation.
Hydraulic lifting & tilting, easy discharging and cleaning, labor-saving.
High-performance food processing equipment.
Filling Machine
Working principle:
The motor drives the piston to perform reciprocating motion. Under the thrust of the piston, the sauce is quantitatively drawn into the pump body and then dispensed through the nozzle into glass or plastic bottles. Equipped with a photoelectric sensor, the system achieves synchronized bottle feeding and filling—bottles move forward while filling takes place, and stop when bottles are absent.
Performance features:
1. High filling accuracy, with an error of ≤ ±1%;
2. Filling volume is adjustable (50–500 g) and suitable for different bottle types;
3. Linked with the vacuum capping machine to achieve automated production;
Vacuum Capping Machine
Working principle:
After the bottle enters the capping station, the equipment first creates a vacuum in the bottle mouth area (-0.06 to -0.08 MPa), then drives the capping head to tighten the bottle cap, achieving a vacuum seal that prevents the sauce from oxidizing and going bad.
Performance features:
1. Vacuum sealing extends the product’s shelf life;
2. The screw cap torque is adjustable, preventing damage to the bottle cap or poor sealing.
3. Linked with the filling machine for a high degree of automation;
Water Spray Retort
Working principle:
1. Put the product into the autoclave and close the door.
2. Inject hot water into the retort to the set level and temperature.
3. Circulation pump sprays process water inside the vessel.
4. Steam heats the circulating water to sterilization temperature.
5. Pump runs continuously; valve controls steam to keep temperature stable.
6. Stop steam supply when sterilization is finished.
7. Open cold water valve to cool the product and process water.
8. Sterilization types: top-spray, side-spray, full-spray.
Labeling Machine
Working principle:
The bottle bodies are conveyed to the labeling station via a conveyor belt. A photoelectric sensor detects the position of the bottle bodies, and the label-peeling mechanism separates the adhesive labels from the release liner. The labels are then simultaneously applied to the designated positions on the bottle bodies and subsequently pressed firmly into place by a pressure roller.
Performance features:
1. High labeling accuracy with a position error of ≤ ±1 mm;
2. Compatible with different bottle shapes (round and square bottles);
3. The label length is adjustable and the operation is simple;
Elevator Conveying
Working principle:
The motor-driven belt/chain plate rotates at high speed, using friction to convey the washed chili peppers from the bottom upward. A discharge port is installed at the top to precisely feed the peppers into the next processing step.
Performance features:
1. Height adjustment available (2–5 m), suitable for accommodating height differences between various devices;
2. Runs smoothly with no material spillage;
3. Compact structure with a small footprint;
Bubble Spray Cleaning Machine
Working principle:
The high-pressure bubble generator inside the water tank produces a large number of bubbles. As these bubbles rise, they cause the chili peppers to tumble and rotate. At the same time, the spray nozzles deliver a high-pressure water stream. Together, these two actions effectively remove dirt, insect eggs, and impurities from the surface of the chili peppers. The wastewater generated after cleaning is filtered through a mesh screen and then recycled for further use.
Performance features:
1. Thoroughly clean without damaging the pepper’s skin;
2. Recycle water to conserve water and energy;
3. The mesh belt conveyor speed is adjustable, making it suitable for different production capacity requirements.
4. Made of food-grade 304 stainless steel with no sanitary dead spots;
Linear Vibrating Screen
Working principle:
1. The vibration motor drives materials to jump and move forward linearly on the screen.
2. Dual motors run in reverse synchronously to form a stable linear vibration trajectory.
3. Materials are classified by size through multi-layer screens and discharged separately.
Performance features:
1. Compact structure, easy to assemble and operate by a single person.
2. Large screening area and high processing efficiency.
3. Quick screen replacement (3–5 minutes) and compatible with various screen types.
Room-temperature Air Dryer
Working principle:
After sterilization, the material enters a drying channel where multiple sets of fans blow high-pressure air at room temperature, sweeping around the material at a 360° angle to quickly remove any residual moisture from its surface.
Performance features:
1. Dries quickly without damaging the material;
2. Large air volume and adjustable air pressure, suitable for different bottle types;
3. Channel-style design seamlessly integrated with the production line.
Belt Conveyor
Working principle:
The motor-driven roller rotates the belt in a continuous loop, conveying the material to the next process. The direction and height of the conveyor can be adjusted according to the workshop layout.
Performance features:
1. Runs smoothly with no material spillage;
2. The conveying speed is adjustable to accommodate different production capacities;
3. Simple structure and low maintenance costs;
Vibration Feeder
Working principle:
1. The linear vibrating feeder uses vibration motors as the excitation source, throwing materials
forward in a straight line. Materials enter uniformly, pass through multi layer screens,and are graded by size before discharging from separate outlets.
2. Dual vibration motors run synchronously in reverse. Excitation forces cancel horizontally butcombine vertically, forming linear motion.
3. Motor axes are inclined relative to the screen. Under excitation force and gravity, materials jumpforward to complete screening and grading.
Performance features:
1. Compact structure, easy assembly, simple operation.
2. Large screening area, high processing efficiency.
3. Unique screen design enables quick replacement (3 to 5 minutes), supporting nylon,polyester,PP and other screens.
Chili Chopping Machine
Working principle:
The motor-driven blade assembly rotates at high speed (1,500 to 2,500 rpm). Peppers fed into the inlet are pushed by a screw feeder into the blade assembly area, where they are chopped by the rapidly rotating blades. The chopped pepper pieces are then discharged through the outlet.
Performance features:
1. The cutting particle size is adjustable (3–10 mm), meeting the texture requirements of different chili sauces;
2. Shipping and cutting are synchronized, resulting in high efficiency;
3. The blade assembly is detachable for easy cleaning and maintenance;
Circular Vibrating Screen
Working principle:
The motor drives the eccentric block to rotate, generating a vibrating force that causes the screening body to perform circular vibration. The crushed chili peppers undergo a bouncing motion on the screen mesh; particles meeting the required particle size criteria fall through the mesh openings, while oversized particles are discharged from the outlet at the top of the screen.
Performance features:
1. High screening accuracy and good particle size uniformity;
2. The screen mesh is replaceable (8–40 mesh available), catering to different needs;
3. Sealed design, no dust flying around;
Double-layer Mixing Truck
Working principle:
Made of full 304 stainless steel. Stirring speed is frequency-adjustable with forward/reverse rotation, effectively preventing oil separation. Equipped with electric heating and water circulation cooling systems. Can be selected according to product process requirements.
Performance features:
1. Main shaft and bracket made of 304 stainless steel, with shaft sleeves for easy disassembly and maintenance.
2. Brand copper-winding motor for stable, long-lasting continuous operation.
3. Multiple stirring modes ensure uniform mixing and anti-oil-separation. Inclined discharge with no residue, enabling fast process switching.
Fermentation Tank
Working principle:
The sauce is fed into the sealed tank, and constant-temperature water (25–35℃) is circulated through the jacket to maintain the fermentation temperature. A low-speed agitator inside the tank stirs periodically to ensure uniform fermentation. The tank is equipped with a breather valve that vents gases produced during fermentation, thereby maintaining a slightly positive pressure environment within the tank.
Performance features:
1. Temperature-controlled fermentation enhances the flavor and richness of the sauce.
2. Sealed design to prevent contamination by extraneous bacteria;
3. PLC control, allowing setting of parameters such as fermentation time and temperature;
Planetary Mixing Wok
Working principle:
1. Multiple heating modes: gas, steam, electromagnetic, electric.
2. Planetary stirring: revolution + rotation, full mixing without dead zones.
3. Non-integer gear ratio ensures even heating, no scorching.
4. Automatic tilting discharge for easy operation.
5. Hydraulic lifting for convenient cleaning and maintenance.Performance features:
Hemispherical stainless steel wok body, various heating modes available.
Planetary stirrer with non-integer gear ratio ensures full contact and no dead zones.
Variable frequency control for stable operation.
Hydraulic lifting & tilting, easy discharging and cleaning, labor-saving.
High-performance food processing equipment.
Filling Machine
Working principle:
The motor drives the piston to perform reciprocating motion. Under the thrust of the piston, the sauce is quantitatively drawn into the pump body and then dispensed through the nozzle into glass or plastic bottles. Equipped with a photoelectric sensor, the system achieves synchronized bottle feeding and filling—bottles move forward while filling takes place, and stop when bottles are absent.
Performance features:
1. High filling accuracy, with an error of ≤ ±1%;
2. Filling volume is adjustable (50–500 g) and suitable for different bottle types;
3. Linked with the vacuum capping machine to achieve automated production;
Vacuum Capping Machine
Working principle:
After the bottle enters the capping station, the equipment first creates a vacuum in the bottle mouth area (-0.06 to -0.08 MPa), then drives the capping head to tighten the bottle cap, achieving a vacuum seal that prevents the sauce from oxidizing and going bad.
Performance features:
1. Vacuum sealing extends the product’s shelf life;
2. The screw cap torque is adjustable, preventing damage to the bottle cap or poor sealing.
3. Linked with the filling machine for a high degree of automation;
Water Spray Retort
Working principle:
1. Put the product into the autoclave and close the door.
2. Inject hot water into the retort to the set level and temperature.
3. Circulation pump sprays process water inside the vessel.
4. Steam heats the circulating water to sterilization temperature.
5. Pump runs continuously; valve controls steam to keep temperature stable.
6. Stop steam supply when sterilization is finished.
7. Open cold water valve to cool the product and process water.
8. Sterilization types: top-spray, side-spray, full-spray.Labeling Machine
Working principle:
The bottle bodies are conveyed to the labeling station via a conveyor belt. A photoelectric sensor detects the position of the bottle bodies, and the label-peeling mechanism separates the adhesive labels from the release liner. The labels are then simultaneously applied to the designated positions on the bottle bodies and subsequently pressed firmly into place by a pressure roller.
Performance features:
1. High labeling accuracy with a position error of ≤ ±1 mm;
2. Compatible with different bottle shapes (round and square bottles);
3. The label length is adjustable and the operation is simple;
Tag list
Chili Sauce Processing Production Line
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